SARPOL SF
Solvent-free anti-abrasion epoxy coating
SARPOL SF is a solvent-free, two-component epoxy coating developed for anti-abrasion and anti-erosion applications in aggressive industrial environments. It can be applied to:
- Metals
- Fiberglass
- Reinforced plastics
- concrete
Key features include:
- High resistance to abrasion and erosion
- Continuous surface protection
- solvent-free formulation
- high adhesion to supports
SARPOL SF is used in:
- pneumatic transport
- material handling systems
- Surfaces subject to heavy wear
- components exposed to high-speed flows
Thanks to its technical characteristics, it can also be used in applications dedicated to the handling and treatment of materials intended for the food sector, in compliance with the regulations and specific conditions of use provided for by applicable food contact standards.
SARPOL SF provides the following product features
STANDARD PRODUCT DIMENSIONS
Technology |
Epoxy |
Chemistry Type |
Epoxy |
Waiting (Resin) |
Grey Liquid |
Brake pads (hardener) |
Grey Liquid |
Wait - Mix |
Gray liquid (RAL7030) |
Components |
2 parts - Resin & Hardener |
Mixing Ratio (Weight) Resin: Hardener |
2,65 : 1 |
Polymerization |
At ambient temperature after mixing |
Application |
Anti-Wear Coating |
Application Temperature |
15 - 30°C |
Operating Temperature |
185°F |
Advantages |
Excellent Abrasion ResistanceReduced working hoursSprayable smooth surface, glossy finish to minimize friction and turbulenceFood contactSemi-gloss |
TYPICAL CHARACTERISTICS OF MATERIALS
Blended |
|
Specific Weight @ 25 °C |
1,61 |
Flash Point °C |
>100 |
Hardening Properties |
|
Working time (200 g mass), ISO 9514, minutes |
45 |
Overcoating time, at 25 °C, hours |
2-24 |
Time until touch dry, at 25 °C, hours |
4 |
Initial cure time, at 25 °C, hours |
12 |
Full curing (polymerisation) time, at 25 °C, hours |
48 |
Coverage |
|
Spray application (minimum thickness 300 microns) |
yield 1.77 m² / kg, excluding waste and scraps |
Dilution |
Not allowed |
GENERAL INFORMATION
This product is not recommended for use in oxygen-rich and/or pure oxygen systems and should not be selected as a sealant for chlorine or other strong oxidizing materials.
For information on the safe handling of this product, please refer to the Safety Data Sheet (SDS).
INSTRUCTIONS FOR USE
Surface Preparation
Surface preparation is important for the long-term performance of the product. The parameters can vary depending on the severity of the application, expected lifespan, and initial conditions of the substrates to be treated.
- Remove dirt, oil, grease, etc. with a suitable cleaner.
- Any irregularity, weld spatter or slag, and any other surface roughness, must be leveled and flattened; any recess or porosity must be filled and leveled. Any protrusion, edge or joint, must be leveled with a minimum radius of 3mm and any corner must also be rounded with the same characteristics.
- Sandblast the entire surface to be treated with an angular grit to achieve a roughness of 50-70 microns, and a blast cleaning degree close to white metal (SIS SA 2½ /SSPC-SP 10). For immersion applications, a white metal blast cleaning degree (SIS SA 3/SSPC-SP 5) is required.
- After sandblasting, the metal surface must be cleaned with a residue-free cleaner or acetone to remove dust and contaminants. Dry, clean compressed air can also be used to eliminate dust and contaminants. The surface must be coated before new oxidation occurs.
Method of Application
- Film thickness for coating: 400 microns (minimum). It is recommended to apply a minimum of 2 coats to avoid micro-craters.
- Application temperature for surface and ambient: 15-30 °C.
- Relative humidity: <85% RH; The surface temperature must always be at least 3 °C above the dew point.
- Spray systems
- Airless system for abrasive two-component materials with a compression ratio of at least 45:1.
- Nozzle 0.015” – 0.019”; angle 50-60°, dependent on the part to be coated.
- Nozzle pressure: 210 bar minimum. Product temperature ≥25 °C.
The second overlay coats must be applied once the product layer has gelled, but not yet cured, within the “recoating time.” If this time is exceeded, lightly abrade the surface and clean with MEK to remove residue.
Check:
- After application is completed, visually check for any untreated porosity.
- Once the coating has cured, repeat the visual inspection to confirm the absence of untreated areas, porosity, or mechanical damage.
- Check the coating thickness, especially at critical points.
Repairs
Any untreated area or porosity, or zone with insufficient thickness, that is detected must be restored or repaired by applying additional product, after light abrasion and surface cleaning.
Cleaning
Clean the equipment immediately after use with a solvent such as acetone or isopropyl alcohol. Once cured, the product can only be removed mechanically.
2
Not for the product specifications
The technical data contained herein is for reference purposes only. Please contact the Quality Department for assistance and recommendations on specifications for this product.
Storage
Store the product in the closed container in a dry place. Storage information may be indicated on the product container's label.
Optimal storage: 8 to 21 °C. Storage below 8 °C or above 28 °C may negatively affect the product's properties. Material removed from containers may become contaminated during use. Do not return product to the original container. SARO Srl cannot assume responsibility for product that has been contaminated or stored under conditions other than those indicated above. If further information is required, please contact technical support or your local representative/vendor.
Warnings
The information provided in this technical data sheet (TDS), including recommendations for the use and application of the product, is based on the manufacturer's knowledge and experience as of the date of this TDS. The product may have a variety of different applications, as well as different application and working conditions in the environment of use beyond the manufacturer's control. SARO Srl, therefore, is not responsible for the suitability of the product for the production processes and conditions for which it is used, nor for the intended applications and results. It is strongly recommended to conduct your own tests to confirm its suitability. Any liability relating to the information contained in the technical data sheet or any other written or oral recommendation regarding the product is excluded.
SARO Srl expressly disclaims all express or implied warranties, including warranties of merchantability or fitness for a particular purpose, arising from the sale or use of SARO Srl products. SARO Srl expressly disclaims any liability for consequential or incidental damages of any kind, including lost profits.